Battery & Charger Analysis

We analyze batteries and chargers involved in incidents to detect overheating, swelling, counterfeit components, or improper circuitry. Our findings help clarify whether the failure was due to poor design, misuse, or unsafe hardware.

Battery & Charger Analysis: Identifying Risks and Failures

Batteries and chargers are among the most critical—and potentially hazardous—components of e-bikes. Our Battery & Charger Analysis services provide expert evaluation to determine the causes of failures, helping manufacturers, insurers, law firms, and riders understand whether issues arise from design flaws, misuse, or substandard components.

Key Components of Our Analysis

Detection of Overheating and Swelling

We examine battery packs and chargers for signs of thermal stress, overheating, or physical swelling, which may indicate unsafe operation or potential fire hazards.

Identification of Counterfeit or Substandard Components

Our inspections detect unauthorized, low-quality, or counterfeit parts that could compromise safety and performance, providing evidence to support liability assessments or product recalls.

Circuitry and Electrical Integrity Checks

We analyze charging systems and battery circuitry for faulty connections, improper design, or unsafe modifications, ensuring that electrical components meet safety standards and perform reliably.

Root-Cause Evaluation

Through technical testing and forensic examination, we determine whether battery or charger failures are the result of:

• Design or manufacturing defects

• Improper usage or charging practices

• External damage or environmental factors

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Benefits of Battery & Charger Analysis

By conducting thorough analysis, stakeholders gain:

• Clear understanding of failure mechanisms and contributing factors

• Evidence to support insurance claims, legal cases, or warranty investigations

• Guidance for preventive measures and safer battery usage

• Confidence that issues are objectively assessed and accurately reported